The weekly news about vision based pnp machine


I am happy about a customer message

Today I received a nice message from a customer who purchased a VP-2800HP-CL64-4R machine a year ago!

 

Hi Michael,

 

 

 

After one year of the daily usage we can say, that we are happy with your machine. It work really well for all our manufacturing.

 

Thank you for the good machine!

 

 

Alexey Vladimirov                         

 

This is not common, but it is gratifying that our hard work is being recognized.
I appreciate all feedback and suggestions for improvement.
We have learned a lot over the past 10 years and have also made many improvements.
Thank you for your input.

 

3 Comments

New V3 machine control software released!

Our V2 software has been maintained and provided with free updates for many years now. In light of the current market situation, we have decided to offer future updates for a fee.

  • An update to V3 will cost all customers who purchased their machine before 2025 a one-time fee of $450 and $280 per year thereafter.
  • If maintenance is interrupted, the $450 update fee will be charged again.The rights of use for the purchased license will remain valid in any case.

 

We have invested six months of work and testing in the development of the new V3 software!

 

The following new features are included:

 

  • Full control over the Z-axis position—we now place parts in 3D.
  • Offsets of the placement position can now be managed.
  • Mixed operation of dispenser and component placement is now freely programmable.
  • New dispenser modes added to improve paste and glue placement.
  • Each placement position can now be corrected with a fiducial mark, which is saved in the project.
  • The placement status of the components is saved with project file so that the remaining components can be assembled at any time.
  • Automatic nozzle center calibration to improve the pickup of very small components.
  • Automatic calibration and calculation of a wide range of machine parameters.
  • A new Feeder tab that visualizes the positions of the feeders on the machine and provides access to all feeder functions and dialogs. 
  • The conveyor control is now saved together with the project.

  • The entire UI has been restructured and provided with a complete German translation.

  • New manuals have been created and summarized in parts of the application.
  • All vision functions updated to receive better precision.
  • MARK correction improved it detects now circles if enabled.
  • MARK correction precision improved.
  • Direct place part function from SMT dialog.
  • Sorting order of feeder list can be customized.

 

 

Dispenser point shown in dialog

SMALLSMT VisionPlacer V3 Dispenser related parameters
SMALLSMT VisionPlacer V3 Dispenser related parameters

The yellow fields are releated to dispensing points

3D placement parts stacked
3D placement parts stacked

3D placement of stacked parts in mixed dispenser operation placing glue points first before parts placed.

SMT Placement shown in dialog

SMALLSMT VisionPlacer V3 SMT placement related parameters
SMALLSMT VisionPlacer V3 SMT placement related parameters

SMT related parameters in blue and local mark point parameters marked in green.

Feeder grphical position view

SMALLSMT VisionPlacer V3 Feeder view
SMALLSMT VisionPlacer V3 Feeder view

New machines released!

We have added two new machine options to our range.
The Pecker can be equipped with a 3-zone conveyor and is then called PECKER-CV.
The design is similar to the VP-2800HP-CL64-RCV.

The entry-level LYNX machine has two HD bottom cameras and a USB Mark camera and is available as LYNX -HD.

 

All new machines are delivered with our V3 software, which includes a 12-month update service.

Impressions of our exhibition at the SMTConnect 2024 fair


0 Comments

SMALLSMT PANDA BASIC Pick & Place machine delivered to our contest winner Markus and Sören from Germany

We have found 2 nice and smart developers to write an OpenPNP compatible firmware for our V3 controller. This makes our most modern entry-level machine compatible with open source PC software.
If everything goes well, we will have a working system by the end of the year.

Thanks to Sören and Markus.

 

https://www.smallsmt.biz/panda-design-contest/

New PNP Machine SMALLSMT PANDA BASIC is shipping


SMALLSMT PANDA BASIC PNP MACHINE
SMALLSMT PANDA PRO  PICK AND PLACE MACHINE

 

Our new pick and place machine for the entry into SMD placement is called PANDA. This machine V2 is based on a standard XY system and is offered in 2 versions.
In the Basic version, an external Windows PC is required for control, which is connected to it via Ethernet and USB.
The PANDA PRO has cover, Z axis sensor and optional embedded industrial PC.
Both machines have  0.01mm X/Y resolution.


All feeders are created from durable aluminium rather than printed plastic. We have built in push feeders on 3 sides with 43x8mm, 19x 12mm, 9x 16mm and 2x24mm lines. Any tray can be mounted in the work area and depending on the PCB size, other software defined feeders can also be set up.


3 cameras with 640x480mm resolution are installed.
The bottom cameras have different optics that can align components up to 30x30mm.

 

PCB size 300x300mm possible and if JEDEC Tray installed 300x170mm left.

 

And now the best news the prizes!
The PANDA BASIC variant will start at 3799usd

the PANDA PRO will cost 4399usd.

SMALLMT PANDA BASIC

SMALLSMT PANDA BASIC PICK & PLACE MACHINE

SMALLSMT PANDA PRO

This version has optional embedded industrial I5 PC including windows 10 pro license.

Only external Monitor and air compressor needed to operate machine.

You can add to your network for file transfer and updates.

SMALLSMT PANDA PRO  PICK AND PLACE MACHINE
0 Comments

New Information Pages added!

We added some new information pages under menupoint Services in english.

 

Wir haben einige neue Informationsseiten unter Menupunkt Services_de in deutscher Sprache hinzugefügt

LED 0201 Placement Video released

Our placement machine Pecker shows the placement of 0201 LED. For this the new electronic feeder option is used and the components were aligned in fly by mode.

The video shows both results for the precise Full Alignment mode and the One Shot Fly By mode.

New Electrical CL Feeder Option released!

SMALLSMT Electrial CL Feeder bay
SMALLSMT Electrial CL Feeder bay
SMALLSMT Electrical CL Feeder Control panel
SMALLSMT Electrical CL Feeder Control panel
SMALLSMT Electrical CL Feeder
SMALLSMT Electrical CL Feeder

Electrical CL Feeder speed up the PNP processing because the need only 5ms feed time instead of >100ms. This makes a big difference if using 4/8 heads. The head don't need to wait over feeder to pickup same part to other heads. Second advantage is for very small parts you receive no part shaking during feed process.

Vision Placer V2.073 software released


New functions and bug fixes you find complete description in our software BLOG.

Don't forget to backup your SMT folder before applying update!

We have moved to a new production hall

Here you can see our new Pecker pick and place machine in production

Vision Placer V2.069 software released


New functions and bug fixes you find complete description in our software BLOG.

Don't forget to backup your SMT folder before applying update!

Impressions of our exhibition at the SMTConnect 2022 fair


0 Comments

Pecker new 4 head PNP machine


0 Comments

RAPTOR new 8 head inline PNP machine

Some news about new products

We have now added the Z-axis sensor to all 4 head machines. This is used to adjust the pick up height on the feeders. It simplifies this calibration enormously. 

SMALLSMT Z-Axis sensor tip
SMALLSMT Z-Axis sensor tip

All models received some upgrades and finally we decided to build inline pick and place machines.
The first model is the VP-2800HP-CL64-4RCV which has built in 3 zone conveyor and SMEMA interface on both sides.
https://www.smallsmt.biz/vp2800hp-cl64-4rcv/

And finally we got our new 8 head machine RAPTOR up and running well.
I will post some informations in the next days.

We are still searching for a nice name the working title is RAPTOR it is placing 7200cp/h under vision alignment!

It has 3 Zone Conveyor System, 19 slot Nozzle Changer, SMEMA interfaces, embedded industrial PC and Air Supply!

SMALLSMT RAPTOR 8 head PNP machine
SMALLSMT RAPTOR 8 head PNP machine

Vision Placer V2.063 software released


New functions and bug fixes you find complete description in our software BLOG.

Don't forget to backup your SMT folder before applying update!

EXPOELECTRONICA 2021 in Moscow

EXPOELECTRONICA 2021 in Moscow

April 13 - 15, 2021

International exhibition of electronic components, modules and systems

 

https://www.eventseye.com/fairs/f-expoelectronica-835-1.html

0 Comments

PNP-Creator V1.05 B299 released!

Our new PNP-Creator job preparation softare is a real WSWYG editor to setup all parameters during job preparation.

Gerber file import show PCB representation.

Feeder file import is used for feeder assignment.

We are able to import a wide range of PNP files thanks to our flexible import module using profiles for each PNP file type.

 

Check software BLOG for changes

0 Comments

PNP-Creator V1.05 B296 released!

Our new PNP-Creator job preparation softare is a real WSWYG editor to setup all parameters during job preparation.

Gerber file import show PCB representation.

Feeder file import is used for feeder assignment.

We are able to import a wide range of PNP files thanks to our flexible import module using profiles for each PNP file type.

 

Check software BLOG for changes

1 Applies to shipping within China. Information about shipping policies for other countries can be found here: Payment and Delivery Information
2 for US orders we offer UPS Air shipping including Tax and Tariff