Vision Placer VP-2000D , VP-2500D and VP-2800D pick and place machine introduction
Placement speed under full vision placing mixed parts!
<= 2000 parts / hour at mid speed using full vision single head
<= 3600 parts / hour at mid speed using double head operation
> 4000 parts / hour at high speed needs fine tuning
Pneumatic push feeder to improve reliability and speed!
Instead of drag feeder we use pneumatic push feeder.
The head can't loose position on feeder problems if tape stuck.
You receive support from Germany!
We offer 2 types of machine VP-2X00D and VP-2X00HP
VP-2X00D Belt machine X / Y axis stepper motor, 2 sides feeder, 3 cameras, 2 heads, Vision Placer software
- VP-2000D
- VP-2500D
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VP-2800D ( 3 side feeder optional!)
VP-2X00HP Spindle machine X / Y axis servo motor, linear guidings, 3 side feeders, 3 cameras, 2 heads, Vision Placer software
- VP-2500HP
- VP-2800HP
Flexible solution
You need a short time solution for your PCB assembly?
No problem with our pnp machines VP-2000D and VP-2500D you can complete your prototyping job in a very short cycle!
Fast Prototyping
No more boring manual SMD place jobs taking hours to complete!
Easy to reproduce your prototypes.
High placement quality and possibly no wrong parts in placement.
And finally no long time waiting for external manufacturers.
Best value for the price
Vision Placer pick & place machines will pay off quickly because you save a lot of time and external manufacturing costs!
High performance and flexible head concept
The uses of two pick and place heads give you the choice to select between 3 placement strategies:
- Single head placement using two different nozzles mostly no nozzle change necessary.
- Double head placement using same nozzles is used to increase the placement speed you take 2 parts and place.
- Double head placement using different nozzles the software optimizes the access cycles and try to pick two different parts together.
Nozzle changer for more flexibility
Our new 2016 V2 controller system now supports our optional nozzle changer cart.
You receive more flexibilty and can use up to 5 different nozzles in one placement job!
No hidden costs for feeder systems
You receive a fully working system no need to buy feeder by feeder.
We reduced the number of mechanical parts so it's easy maintainable and have less spare part costs!
The pneumatic push feeder on West, East and North side pushes the tapes in advance before the nozzle picks the part.
It is highly adjustable you can set the force by changing the applied air pressure, adjust the damper system and regulate the air flowrate in the pneumatic cylinders.
We have a small tray feeder integrated in PCB holder and optional tray feeder to add in the working area.
All pick up positions are software defined and you can add unlimited number of software feeders.
Integrated "little" tray feeder in pcb holder tray.
You need to take care of the different positions because of various PCB sizes.
Compatible and functional
Our Vision placer pnp machine can process SMD components from standard reels, cut tapes, and trays.
The software can define pick up points, lines and grids at any place inside the working area.
Custom feeders and external vibration feeder can be easy integrated
Precise and fast placement
Because of it's fast vision alignment system it is possible to align every part even resistors and capacitors and receive 2000 components per hour placement speed.
Two alignment strategies are available:
- Offset alignment including angle correction
- Only offset alignment for chips
The vision system is adjustable for speed or precision in several steps and you can set the repeat step count.
Good investment for the future
We provide software updates for our PC based Vision Placer software free of charge.
You will receive improvements and additional functions when available.
Our current software is working on Windows 7 up to Windows 10.
You need an I3 PC having 4Gb RAM to run the software.
The UI language is English and Chinese.
Pick and place data can be imported in the following formats:
- Altium Designer
- Protel 99SE
- Power PCB
- Allegro
- Cadsoft Eagle Partlist www.cadsoft.de
- KiCAD http://kicad-pcb.org/
Various placement strategies
You have options to select various placement strategies.
Select the mounting mode and to run different simulations:
- Nozzle simulate
- Camera simulate
- combined modes operating the feeder too
- different sorting options
VP-2500HP High Precision Pick and Place machine
We offer a VP-2500HP / VP-2800HP machine having spindle instead of belts and servo drives for X and Y axis.
The guidings are improved to!
This will increase the accuracy to place 0.35mm pitch parts and higher precision over long time use. (no belt change required!)
HP machines need more space for the mechanics so West feeder reduced by 3 lines!
The maximum configuration for a VP-2500HP is
24 x 8mm West feeder
24 x 8mm East feeder
2 x 24mm, 5 x 16mm and 6 x 12mm North feeder.
So we have 61 Feeder on VP-2500HP machine in this configuration!
The maximum configuration for a VP-2800HP is
34 x 8mm West feeder
34 x 8mm East feeder
2 x 24mm, 5 x 16mm and 6 x 12mm North feeder.
So we have 81 Feeder on VP-2800HP machine in this configuration!
VP-2000D vs VP-2500D vs VP-2800D vs HP machines comparison
| We show only the differences! | VP-2000D shop link | VP-2500D shop link | VP-2800D shop link | |
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Workspace Area |
240 x 270mm | 360 x 320mm | 360x500mm | |
| West Feeder (standard) | 21 x 8mm |
26 x 8mm 24 x 8mm HP machine |
37 x 8mm 34 x 8mm HP machine |
|
| North Feeder (optional can be customized) | 15 x 8mm | 25 x 8mm | 25x 8mm | |
| Weight | 45Kg | 55Kg / 70Kg HP | 60Kg / 75Kg HP | |
| Z Axis travel limit / maximal Component Height | 12mm / 10mm VP-2X00D, 15mm / 12mm VP-2X00HP | |||
| Position accuracy / Resolution | +/- 0.025mm ( 0.001") | |||
| Vision System | 3 Cameras , 1x Top, 2x Bottom Cameras | |||
| Vision Alignment Limits |
Parts from 0402 to 20 x 20mm, >= 0.5mm Pitch >= 0.35mm Pitch for HP machines |
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| Fiducial / Mark recognition |
>= 1mm round or square pad offset and angle correction |
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| Visual Alignment modes | XYA = offset + angle, XY = offset correction only | |||
| X / Y Motors | High torque stepper SAMSR / HP machine has servo drives | |||
| Nozzle Type |
Samsung CP45, snap in holder easy changeable by hand |
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Vacuum generation inside needs |
Compressed air 6 Bar 110L/min oil free! |
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| Controller System |
PC based Vision System and local 32 Bit Machine Controller System, modular stepper driver, 480W switched power supply 110 / 230V (50 to 60Hz) |
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Mechanical guiding's for X / Y axis |
round 2x 12mm X-Axis, 2x 10mm Y-Axis / HP machine has linear guides |
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| Placement speed |
<= 2000 parts / hour at mid speed using full vision single head <= 3600 parts / hour at mid speed using double head operation > 4000 parts / hour at high speed needs fine tuning |
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North feeder setup examples
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VP-2000D |
VP-2500D / VP-2800D / VP-2500HP / VP-2800HP |
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| standard 1 | 1x 24mm 2x 16mm 6x 12mm 5x 8mm | 2x 24mm 3x 16mm 6x 12mm 7x 8mm |
| standard 2 | 16x 8mm | 25x 8mm |
| custom 1 | 2x 16mm 4x 12mm 7x 8mm |
1x 16mm 4x 12mm 18x 8mm |
| custom 2 | 1x 24mm 2x 16mm 5x 12mm 4x 8mm |
1x 16mm 5x12mm 16x 8mm |
| custom 3 |
4x 16mm 4x 12mm 13x 8mm |
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| recommend configuration |
